Two awards by the U.S. Department of Energy's ARPA-E program for high-risk, high-payoff technologies to Honeywell's UOP (Des Plaines, Illinois) and DuPont (Wilmington, Delaware) are highlighting the growing presence of major chemical-process companies in the fledgling algae industry:
1. UOP, a Honeywell company, has been awarded a $1.5 million grant to design cost-effective and efficient equipment to capture carbon dioxide from the exhaust stacks at Honeywell's caprolactam manufacturing facility in Hopewell, Virginia. The CO2 will be delivered to an open-pond algae cultivation system where the algae will feed on the nitrogen in the plant's wastewater. The system will use an automated control system from Honeywell Process Solutions, and technology from New Zealand's Aquaflow Bionomic Corp. (Nelson). The algal will be harvested, and oil extracted; algae residues will be heated into pyrolysis oil.
The project will evaluate UOP/Eni's Ecofining process to produce a drop-in hydrocarbon diesel fuel from the algae, and the rapid thermal processing (RTP) technology from Envergent Technologies, a joint venture between UOP and Ensyn Corp. The RTP system can be used to convert waste algae biomass into pyrolysis oil.
2. For DuPont, the $8.8-million award1 will help demonstrate the company's macroalgae to isobutanol process. Bio Architecture Lab (Berkeley, California), a subrecipient of the program, will help develop biofuels and renewable chemicals from aquafarmed, native macroalgae (seaweed), which is a low cost, scalable and sustainable biomass. The goal is improve macroalgae aquaculture, convert the macroalgae to bio-available sugars, and process those sugars to isobutanol. More than 60 scientists will be involved in the effort.
Butamax Advanced Biofuels LLC, a joint venture between DuPont and BP, will be responsible for commercialization.
- 1. Green Car Congress: ARPA-E Awards $8.8M to DuPont and BAL for Macroalgae to BioButanol Work

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